{"id":9364,"date":"2023-12-13T01:21:32","date_gmt":"2023-12-13T01:21:32","guid":{"rendered":"https:\/\/slot71.silverline.dev\/?p=9364"},"modified":"2025-08-27T09:10:38","modified_gmt":"2025-08-27T09:10:38","slug":"the-production-process-of-glass-bottles-and-glass-jars","status":"publish","type":"post","link":"https:\/\/reihey.com\/pt\/the-production-process-of-glass-bottles-and-glass-jars\/","title":{"rendered":"O processo de produ\u00e7\u00e3o de garrafas de vidro di\u00e1rias"},"content":{"rendered":"<div class=\"vgblk-rw-wrapper limit-wrapper\">\n<p>As garrafas de vidro s\u00e3o um tipo de recipiente indispens\u00e1vel em nossas vidas di\u00e1rias. Como materiais de embalagem, as garrafas de vidro s\u00e3o usadas principalmente para uma ampla gama de produtos, como alimentos, \u00f3leo, vinho, bebidas, condimentos, cosm\u00e9ticos e produtos qu\u00edmicos l\u00edquidos. O processo de produ\u00e7\u00e3o de garrafas de vidro pelos fabricantes envolve uma variedade de t\u00e9cnicas. Este artigo tem como objetivo responder perguntas e fornecer insights sobre o processo de fabrica\u00e7\u00e3o de garrafas de vidro. Ele ir\u00e1 gui\u00e1-lo atrav\u00e9s das t\u00e9cnicas de produ\u00e7\u00e3o de diferentes tipos de garrafas de vidro.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">1.Materiais-prima das garrafas de vidro<\/h2>\n\n\n\n<p>Os materiais-prima para a produ\u00e7\u00e3o de vidro consistem principalmente em areia, carbonato de s\u00f3dio, calc\u00e1rio e feldspato, que juntos representam mais de 98% dos materiais-prima do vidro. Outros materiais incluem agentes clarificantes, corantes e descolorantes. Al\u00e9m disso, para promover a reciclagem do vidro e reduzir o consumo de energia, o vidro mo\u00eddo \u00e9 utilizado como um material-prima significativo, geralmente variando de 1% a 10%, e \u00e0s vezes at\u00e9 100%. \u00c9 por isso que o vidro \u00e9 considerado um material ambientalmente amig\u00e1vel capaz de reciclagem.<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"763\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Raw-material-1-1024x763.jpg\" alt=\"\" class=\"wp-image-9548\" style=\"width:497px;height:auto\" srcset=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Raw-material-1-1024x763.jpg 1024w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Raw-material-1-640x477.jpg 640w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Raw-material-1-300x224.jpg 300w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Raw-material-1-768x573.jpg 768w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Raw-material-1-1280x954.jpg 1280w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Raw-material-1.jpg 1320w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>Podemos ver claramente a fun\u00e7\u00e3o de cada material-prima na tabela abaixo:<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table><tbody><tr><td>Material-prima<\/td><td>fun\u00e7\u00e3o<\/td><\/tr><tr><td>SiO\u2082<\/td><td>-Cerca de 70% do vidro vem disso, um material-prima natural puro. -Corpo formador da rede de vidro<br>-Ponto de fus\u00e3o do SiO2 1750\u00b0C<br>-Processamento (lavagem, tritura\u00e7\u00e3o, triagem\u2026)<br>-Pontos-chave: teor de ferro, umidade, tamanho de part\u00edcula passo a passo) <br>-Pureza: 99% (areia pura) a 80% (areia feldsp\u00e1tica) <br>-Fonte: mar, eros\u00e3o do vento, rio, tritura\u00e7\u00e3o<\/td><\/tr><tr><td>Na\u2082CO\u2083<\/td><td>-12% de vidro vem disso<br>-Representa de 30 a 50% dos custos de materiais-prima<br>-Mat\u00e9rias-primas naturais ou sint\u00e9ticas<br>-Assist\u00eancia financeira<br>-Reduzir a temperatura de fus\u00e3o<br>-Reduzir a viscosidade do vidro<\/td><\/tr><tr><td>Calcita\/Calc\u00e1rio (CaCO\u2083)<\/td><td>-12% de vidro vem disso<br>-Produtos naturais<br>-Vidro est\u00e1vel<br>-Ponto chave: teor de ferro<br>-Melhorar as propriedades de forma\u00e7\u00e3o do vidro<br>-Aumento do risco de cristaliza\u00e7\u00e3o<\/td><\/tr><tr><td>Feldspato, Nephelina, Pedra de anel<\/td><td>-Introdu\u00e7\u00e3o de Alumina (+S\u00f3dio, Pot\u00e1ssio, Sil\u00edcio)<br>-0-3% de vidro vem disso<br>-Mat\u00e9rias-primas naturais<br>-Vidro est\u00e1vel<br>-Ponto chave: teor de ferro<br>-Melhorar as propriedades do vidro<br>-Reduzir o risco de cristaliza\u00e7\u00e3o<\/td><\/tr><tr><td>Corante<\/td><td>-Cobalto\u2013Azul<br>-Cobre\u2013vermelho, azul-petr\u00f3leo<br>-cromo\u2013verde<br>-Ferro\u2013Amarelo<br>-\u00f3xido de ferro, pirita<\/td><\/tr><tr><td>vidro quebrado<\/td><td>-Melhorar a fus\u00e3o<br>-Ajustar cores<br>-Reduzir o consumo de energia<br>-Reciclar<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p>Dependendo das diferentes mat\u00e9rias-primas utilizadas, as garrafas de vidro s\u00e3o geralmente categorizadas em Classe I, Classe II e Classe III, cada uma distinguida pela ado\u00e7\u00e3o de diferentes sistemas de composi\u00e7\u00e3o do vidro. O vidro da Classe I \u00e9 vidro borossilicato, enquanto o vidro da Classe II e Classe III \u00e9 vidro de silicato de s\u00f3dio e cal. A Classe II \u00e9 derivada principalmente da Classe III e passa por um tratamento de desalcaliniza\u00e7\u00e3o na superf\u00edcie interna usando p\u00f3 de SO3 ou NH4SO4. (Nota: O objetivo do tratamento de desalcaliniza\u00e7\u00e3o \u00e9 principalmente melhorar a resist\u00eancia \u00e0 \u00e1gua das garrafas de vidro, tornando-as adequadas para embalagem de injet\u00e1veis neutros a fracamente alcalinos.) Para embalagens de vidro cosm\u00e9tico comuns, o vidro da Classe III \u00e9 predominantemente utilizado, considerando sua resist\u00eancia \u00e0 corros\u00e3o dos conte\u00fados dos cosm\u00e9ticos.<\/p>\n\n\n\n<figure class=\"wp-block-table aligncenter\"><table><tbody><tr><td class=\"has-text-align-left\" data-align=\"left\"><\/td><td class=\"has-text-align-center\" data-align=\"center\">Tipo \u2162<\/td><td class=\"has-text-align-center\" data-align=\"center\">Tipo \u2161<\/td><td class=\"has-text-align-center\" data-align=\"center\">Tipo I<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">S\u00edlica SiO\u2082<\/td><td class=\"has-text-align-center\" data-align=\"center\">70%<\/td><td class=\"has-text-align-center\" data-align=\"center\">70%<\/td><td class=\"has-text-align-center\" data-align=\"center\">75%<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Soda Na\u2082O<\/td><td class=\"has-text-align-center\" data-align=\"center\">15%<\/td><td class=\"has-text-align-center\" data-align=\"center\">15%<\/td><td class=\"has-text-align-center\" data-align=\"center\">5%<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Calc\u00e1rio Cao<\/td><td class=\"has-text-align-center\" data-align=\"center\">10%<\/td><td class=\"has-text-align-center\" data-align=\"center\">10%<\/td><td class=\"has-text-align-center\" data-align=\"center\">\u2013<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Boro B<sub>2<\/sub>O<sub>3<\/sub><\/td><td class=\"has-text-align-center\" data-align=\"center\">\u2013<\/td><td class=\"has-text-align-center\" data-align=\"center\">\u2013<\/td><td class=\"has-text-align-center\" data-align=\"center\">10.5%<\/td><\/tr><tr><td class=\"has-text-align-left\" data-align=\"left\">Outro<\/td><td class=\"has-text-align-center\" data-align=\"center\">5%<\/td><td class=\"has-text-align-center\" data-align=\"center\">5%<\/td><td class=\"has-text-align-center\" data-align=\"center\">9.5%<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">2. Prepara\u00e7\u00e3o do Material de Mistura<\/h2>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"412\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/mix-and-melting-1024x412.jpg\" alt=\"\" class=\"wp-image-9549\" style=\"width:661px;height:auto\" srcset=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/mix-and-melting-1024x412.jpg 1024w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/mix-and-melting-640x258.jpg 640w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/mix-and-melting-300x121.jpg 300w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/mix-and-melting-768x309.jpg 768w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/mix-and-melting-1280x515.jpg 1280w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/mix-and-melting.jpg 1341w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<h3 class=\"wp-block-heading\">2.1 Alimenta\u00e7\u00e3o do Material de Mistura<\/h3>\n\n\n\n<figure class=\"wp-block-video aligncenter\"><video height=\"326\" style=\"aspect-ratio: 580 \/ 326;\" width=\"580\" autoplay controls loop preload=\"auto\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Process-V1.mp4\"><\/video><\/figure>\n\n\n\n<p class=\"has-text-align-left\">Este \u00e9 um processo de mistura uniforme de todas as mat\u00e9rias-primas nas propor\u00e7\u00f5es adequadas e aliment\u00e1-las continuamente no forno para aquecimento e fus\u00e3o atrav\u00e9s de uma m\u00e1quina de alimenta\u00e7\u00e3o. Antes de entrar no forno, as mat\u00e9rias-primas s\u00e3o pesadas por balan\u00e7as eletr\u00f4nicas sob seus respectivos silos, dosadas e proporcionadas. Normalmente, cada mat\u00e9ria-prima \u00e9 pesada por lote, e a precis\u00e3o do lote \u00e9 crucial. A sensibilidade das balan\u00e7as \u00e9 monitorada diariamente, com calibra\u00e7\u00e3o realizada semanalmente para garantir a precis\u00e3o. Uma vez pesadas, as mat\u00e9rias-primas s\u00e3o transportadas para o misturador. Em algumas f\u00e1bricas, vidro mo\u00eddo \u00e9 adicionado ap\u00f3s o processo de mistura para minimizar o desgaste do misturador. O lote misturado \u00e9 ent\u00e3o transportado para o forno via uma correia horizontal ou um bonde monorail.<\/p>\n\n\n\n<p>Para reduzir poeira, camadas e materiais volantes durante o transporte, a umidade adequada \u00e9 frequentemente adicionada antes da mistura. Isso cria uma mistura \u00famida que melhora o controle do lote no forno, o que \u00e9 vantajoso para uma fus\u00e3o eficiente.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">2.2 Fus\u00e3o<\/h3>\n\n\n\n<figure class=\"wp-block-video aligncenter\"><video height=\"326\" style=\"aspect-ratio: 580 \/ 326;\" width=\"580\" autoplay controls loop preload=\"auto\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Process-V2.mp4\"><\/video><\/figure>\n\n\n\n<p>A fus\u00e3o refere-se ao processo no forno onde as mat\u00e9rias-primas s\u00e3o aquecidas a altas temperaturas. A temperatura do forno \u00e9 tipicamente em torno de 2300\u00b0F (1260\u00b0C). O processo de fus\u00e3o pode ser dividido em cinco est\u00e1gios:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>At\u00e9 ~100\u00b0C: Secagem do lote misturado para eliminar o excesso de umidade (umidade reduzida para aproximadamente 4%).<\/li>\n\n\n\n<li>At\u00e9 ~700\u00b0C: Rea\u00e7\u00f5es de fase s\u00f3lida entre carbonatos.<\/li>\n\n\n\n<li>A partir de 800\u00b0C: Elimina\u00e7\u00e3o de carbonatos e rea\u00e7\u00e3o com s\u00edlica (constituindo cerca de 16% do peso).<\/li>\n\n\n\n<li>A partir de 850\u00b0C: Rea\u00e7\u00f5es de redu\u00e7\u00e3o de carbono com sulfatos e \u00f3xidos de ferro.<\/li>\n\n\n\n<li>A partir de 1200\u00b0C: Clarifica\u00e7\u00e3o acompanhada pela expans\u00e3o da s\u00edlica.<\/li>\n<\/ul>\n\n\n\n<p>Na ind\u00fastria de vidro de embalagem de vidro s\u00f3dio-c\u00e1lcio-silicato, existem principalmente dois tipos de fornos: fornos de chama em forma de ferradura e fornos de chama cruzada.<\/p>\n\n\n\n<p>O diagrama abaixo ilustra a estrutura de um forno regenerativo de c\u00e2mara de chama em forma de ferradura.<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" width=\"1024\" height=\"901\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/luzi-1024x901.jpg\" alt=\"\" class=\"wp-image-9562\" style=\"width:548px;height:auto\" srcset=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/luzi-1024x901.jpg 1024w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/luzi-640x563.jpg 640w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/luzi-300x264.jpg 300w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/luzi-768x676.jpg 768w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/luzi.jpg 1096w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>Este tipo de forno apresenta dois pequenos fornos lado a lado na parede de fundo do forno, com a c\u00e2mara regenerativa localizada atr\u00e1s deles. Cada pequeno forno \u00e9 equipado com 2-4 queimadores de aquecimento, que podem usar diferentes combust\u00edveis, como \u00f3leo pesado ou g\u00e1s natural, dependendo do tamanho do forno. A chama sai de um lado do pequeno forno, faz uma curva de 180\u00b0 e sai do outro pequeno forno. O trajeto percorrido pela chama e pelos gases de escape se assemelha a um \u2018U\u2019 horizontal. Este design garante um tempo de resid\u00eancia relativamente longo para os gases de combust\u00e3o no forno, economizando assim energia.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">3. Transporte e Corte<\/h2>\n\n\n\n<p>De modo geral, para a moldagem do vidro de embalagem, o vidro que sai do forno est\u00e1 em alta temperatura. Portanto, o vidro fundido flui primeiro para um canal de material refrat\u00e1rio, tamb\u00e9m conhecido como canal de alimenta\u00e7\u00e3o (veja o diagrama abaixo). O canal de alimenta\u00e7\u00e3o resfria o vidro at\u00e9 a temperatura de trabalho, garantindo uma distribui\u00e7\u00e3o uniforme da temperatura no vidro resfriado.<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"611\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/liucheng--1024x611.jpg\" alt=\"\" class=\"wp-image-9578\" style=\"width:642px;height:auto\" srcset=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/liucheng--1024x611.jpg 1024w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/liucheng--640x382.jpg 640w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/liucheng--300x179.jpg 300w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/liucheng--768x458.jpg 768w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/liucheng--1280x764.jpg 1280w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/liucheng-.jpg 1468w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p><em>Um dos estilos de design para o canal de alimenta\u00e7\u00e3o<\/em><\/p>\n\n\n\n<p>Dentro do canal de alimenta\u00e7\u00e3o, o vidro aquecido uniformemente \u00e9 cortado em gotas pelo sistema de corte. Essas gotas s\u00e3o ent\u00e3o transportadas atrav\u00e9s do canal para a m\u00e1quina de moldagem e moldes.<\/p>\n\n\n\n<p>Processo de corte:<\/p>\n\n\n\n<figure class=\"wp-block-video aligncenter\"><video height=\"326\" style=\"aspect-ratio: 580 \/ 326;\" width=\"580\" autoplay controls loop src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Process-V3.mp4\"><\/video><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">4. Processo de Moldagem<\/h2>\n\n\n\n<p>Os m\u00e9todos comuns para moldar garrafas de vidro e potes de vidro podem ser categorizados em dois tipos principais: moldagem manual e moldagem mec\u00e2nica. O m\u00e9todo de produ\u00e7\u00e3o predominante atualmente \u00e9 o uso de processos de moldagem mec\u00e2nica.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">4.1 Produ\u00e7\u00e3o de Garrafas de Vidro Artesanais<\/h3>\n\n\n\n<p>A sopro manual de vidro, devido aos altos custos de m\u00e3o de obra, complexidade e baixa efici\u00eancia de produ\u00e7\u00e3o, geralmente \u00e9 utilizado apenas na produ\u00e7\u00e3o de pequenos lotes de garrafas de vidro especiais, extragrandes ou produtos art\u00edsticos de vidro de alto valor. O processo envolve aproximadamente 10 etapas, cada uma das quais requer interven\u00e7\u00e3o manual.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Como fazer manualmente uma grande garrafa e pote de vidro\" width=\"1280\" height=\"720\" src=\"https:\/\/www.youtube.com\/embed\/4XJToLs8EOA?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Coleta: O processo come\u00e7a com a coleta de vidro fundido do forno usando um tubo de sopro. O vidro \u00e9 coletado mergulhando a extremidade do tubo de sopro no vidro fundido, permitindo que ele adira ao tubo.<\/li>\n\n\n\n<li>Marvering: O processo come\u00e7a com a coleta de vidro fundido do forno usando um tubo de sopro. O vidro \u00e9 coletado mergulhando a extremidade do tubo de sopro no vidro fundido, permitindo que ele adira ao tubo.<\/li>\n\n\n\n<li>Modelagem Inicial: O vidreiro molda o vidro soprando ar no tubo ou usando ferramentas para manipular o material. Esta etapa define a forma b\u00e1sica do objeto de vidro.<\/li>\n\n\n\n<li>Adicionando Cor ou Design (Opcional): Se desejado, o artes\u00e3o pode adicionar cor ou criar designs intrincados incorporando hastes de vidro colorido ou outros elementos decorativos. Esta etapa adiciona um toque personalizado ao produto final.<\/li>\n\n\n\n<li>Reaquecimento: Para manter o vidro male\u00e1vel, ele \u00e9 periodicamente reaquecido no forno. Isso permite que o vidreiro continue moldando e refinando a pe\u00e7a.<\/li>\n\n\n\n<li>Sopro e Modelagem: O vidreiro continua soprando ar no tubo, expandindo a bolha de vidro. V\u00e1rias ferramentas s\u00e3o usadas para moldar e refinar o objeto para alcan\u00e7ar o tamanho e a forma desejados.<\/li>\n\n\n\n<li> Transfer\u00eancia (Opcional): Em alguns casos, o objeto de vidro pode precisar ser transferido do tubo de sopro para outra haste chamada punty. Isso permite que o artes\u00e3o trabalhe na extremidade aberta da pe\u00e7a.<\/li>\n\n\n\n<li>Modelagem Final: O vidreiro realiza modelagens e refinamentos adicionais para aperfei\u00e7oar a forma e os detalhes do objeto. Esta etapa requer precis\u00e3o e habilidade.<\/li>\n\n\n\n<li>Resfriamento: Uma vez que a forma desejada \u00e9 alcan\u00e7ada, o objeto de vidro \u00e9 cuidadosamente colocado em um forno de recoc\u00e7\u00e3o. O processo de resfriamento lento alivia tens\u00f5es internas e garante que o vidro esfrie uniformemente, reduzindo o risco de quebra.<\/li>\n\n\n\n<li>Corte e Acabamento (Opcional): Ap\u00f3s o vidro esfriar, o artes\u00e3o pode cortar, polir ou gravar a pe\u00e7a para adicionar toques finais ou criar texturas espec\u00edficas.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">4.2 Forma\u00e7\u00e3o Mec\u00e2nica<\/h3>\n\n\n\n<p>Na forma\u00e7\u00e3o mec\u00e2nica, o vidro fundido em alta temperatura, ap\u00f3s ser cortado, assume uma forma preliminar atrav\u00e9s da coordena\u00e7\u00e3o da m\u00e1quina de forma\u00e7\u00e3o e moldes. Subsequentemente, ele passa por processos como acabamento a quente ou corte a frio na boca.<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/blow.gif\" alt=\"\" class=\"wp-image-9597\" style=\"width:355px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p> Existem duas pr\u00e1ticas principais na produ\u00e7\u00e3o:<\/p>\n\n\n\n<p>A: M\u00e9todo de sopro e sopro para gargalos de garrafas estreitas e pequenas.<\/p>\n\n\n\n<p>B: M\u00e9todo de prensagem e sopro para garrafas e potes de boca larga.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">A: M\u00e9todo de Sopro e Sopro<\/h4>\n\n\n\n<p>Uma vez que as gotas cortadas caem, no processo de modelagem de sopro e sopro, as gotas s\u00e3o comprimidas no molde inicial usando ar comprimido, criando um \u2018parison\u2019. O parison \u00e9 ent\u00e3o transferido para o molde final, onde \u00e9 novamente soprada para moldar o interior da garrafa de vidro. O m\u00e9todo de sopro e sopro permite a produ\u00e7\u00e3o de garrafas de vidro com diferentes espessuras de gargalo (para recipientes estreitos).<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"332\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Blow-blow-1024x332.jpg\" alt=\"\" class=\"wp-image-9582\" srcset=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Blow-blow-1024x332.jpg 1024w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Blow-blow-640x207.jpg 640w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Blow-blow-300x97.jpg 300w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Blow-blow-768x249.jpg 768w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Blow-blow-1280x415.jpg 1280w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Blow-blow.jpg 1426w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><em>Diagrama do M\u00e9todo de Sopro e Sopro<\/em><\/p>\n\n\n\n<h4 class=\"wp-block-heading\">B: M\u00e9todo de Prensagem e Sopro<\/h4>\n\n\n\n<p>As gotas cortadas caem e s\u00e3o pressionadas no molde inicial com um \u00eambolo de metal, onde assumem a forma do molde e se tornam um \u2018parison\u2019. No processo de prensagem e sopro, a forma\u00e7\u00e3o do parison \u00e9 alcan\u00e7ada n\u00e3o por ar comprimido, mas pela extrus\u00e3o do vidro dentro de um espa\u00e7o selado usando um n\u00facleo mais longo na cavidade do molde inicial. O parison \u00e9 ent\u00e3o transferido para o molde final, seguido pelas mesmas etapas de invers\u00e3o e modelagem final como no m\u00e9todo de sopro e sopro. Este processo \u00e9 comumente usado para garrafas de vidro de boca larga.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"370\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Press-blow-1024x370.jpg\" alt=\"\" class=\"wp-image-9583\" srcset=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Press-blow-1024x370.jpg 1024w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Press-blow-640x231.jpg 640w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Press-blow-300x108.jpg 300w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Press-blow-768x277.jpg 768w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Press-blow-1280x462.jpg 1280w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Press-blow.jpg 1496w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><em>Diagrama do M\u00e9todo Press-and-Blow<\/em><\/p>\n\n\n\n<p>Finalmente, as garrafas e potes produzidos por esses dois m\u00e9todos s\u00e3o segurados e extra\u00eddos dos moldes de forma\u00e7\u00e3o, e ent\u00e3o colocados em uma placa de resfriamento de garrafas com ar de resfriamento de baixo para cima, aguardando transfer\u00eancia para o transportador do processo de recozimento.<\/p>\n\n\n\n<p>podemos conhecer os detalhes do processo a partir das tr\u00eas imagens:<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"515\" height=\"246\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/ABUIABADGAAgnYaD9gUomrOlkgEwgwQ49gE.gif\" alt=\"\" class=\"wp-image-9591\" style=\"width:515px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>O embri\u00e3o cortado (got\u00edculas) chega a cada tubo de fluxo atrav\u00e9s da calha de desvio de material, onde o controle \u00e9 inteiramente mec\u00e2nico.<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"622\" height=\"297\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/Gif-2.gif\" alt=\"\" class=\"wp-image-9595\" style=\"width:524px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>O tubo de fluxo envia as got\u00edculas para os moldes individuais<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"513\" height=\"249\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/GIF-3.gif\" alt=\"\" class=\"wp-image-9593\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>Depois que o embri\u00e3o entrou no molde inicial, um frasco de vidro oco foi formado<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-full\"><img decoding=\"async\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/GIF-4.gif\" alt=\"\" class=\"wp-image-9654\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>O molde inicial ap\u00f3s a forma\u00e7\u00e3o \u00e9 preso ao molde, e a selagem e sopro come\u00e7am neste momento. Claro, o molde ser\u00e1 configurado com furos de resfriamento e dispositivos de resfriamento de acordo com v\u00e1rios fatores, como a forma e a espessura da garrafa de vidro durante a produ\u00e7\u00e3o, para garantir produtos qualificados.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">5. Recozimento<\/h2>\n\n\n\n<p>O vidro extrudado passa por uma grande e longa caixa de ferro, onde a temperatura \u00e9 gradualmente reduzida para remover tens\u00f5es do vidro<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"622\" height=\"294\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/anneliling.gif\" alt=\"\" class=\"wp-image-9599\" style=\"width:622px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>\u00c0 medida que o vidro esfria, ele se contrai e solidifica. O resfriamento desigual ou r\u00e1pido pode introduzir tens\u00f5es no vidro, tornando-o quebradi\u00e7o, propenso a quebras ou at\u00e9 mesmo causando explos\u00f5es. O forno de recozimento aquece as garrafas e potes de vidro a aproximadamente 580\u00b0C e depois os resfria lentamente, eliminando a tens\u00e3o gerada durante a moldagem do vidro para garantir a seguran\u00e7a dos recipientes de vidro. A dura\u00e7\u00e3o do processo de recozimento depende da espessura do vidro e normalmente leva de 20 a 60 minutos.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">6. Inspe\u00e7\u00e3o de Garrafas de Vidro<\/h2>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"622\" height=\"302\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-1.gif\" alt=\"\" class=\"wp-image-9600\" style=\"width:622px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>Antes da inspe\u00e7\u00e3o, as garrafas passam por um tratamento de revestimento na extremidade fria, reduzindo a temperatura dos recipientes de vidro para cerca de 100\u00b0C para evitar arranh\u00f5es. <\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2021\/06\/4-1-1-1024x584.jpg\" alt=\"\" class=\"wp-image-1341\" style=\"width:702px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>Ap\u00f3s sair do forno de recozimento na extremidade fria, para garantir a qualidade do produto, empregamos tecnologias como inspe\u00e7\u00e3o com feixe de LED, inspe\u00e7\u00e3o por c\u00e2mera e inspe\u00e7\u00e3o abrangente para detectar falhas n\u00e3o vis\u00edveis a olho nu. <\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"574\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-2-1024x574.png\" alt=\"\" class=\"wp-image-9606\" style=\"width:775px;height:auto\" srcset=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-2-1024x574.png 1024w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-2-640x359.png 640w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-2-300x168.png 300w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-2-768x431.png 768w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-2-1536x861.png 1536w, https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/inspection-2.png 1821w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n\n<p>Essas incluem, mas n\u00e3o se limitam a, inspe\u00e7\u00e3o da superf\u00edcie de veda\u00e7\u00e3o, an\u00e1lise de tamanho, detec\u00e7\u00e3o de espessura de parede, detec\u00e7\u00e3o de danos, digitaliza\u00e7\u00e3o da borda inferior e digitaliza\u00e7\u00e3o da superf\u00edcie.<\/p>\n\n\n\n<p> Qualquer garrafa que n\u00e3o atenda aos padr\u00f5es \u00e9 automaticamente rejeitada, e essas garrafas rejeitadas s\u00e3o recicladas atrav\u00e9s da fus\u00e3o e reutilizadas como mat\u00e9rias-primas. A inspe\u00e7\u00e3o automatizada garante uma qualidade est\u00e1vel para nossos clientes.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">7. Embalagem de Garrafas de Vidro<\/h2>\n\n\n\n<p>O m\u00e9todo de embalagem para garrafas de vidro depende das exig\u00eancias do cliente. Para grandes quantidades de produtos sem a necessidade de embalagem individual, e para garantir a seguran\u00e7a dos produtos de vidro durante o transporte subsequente, normalmente usamos os seguintes dois m\u00e9todos de embalagem: Embalagem a Granel e Embalagem em Palete Padr\u00e3o.<\/p>\n\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/P1-1-1024x512.jpg\" alt=\"\" class=\"wp-image-9609\" style=\"width:649px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div><div class=\"vgblk-rw-wrapper limit-wrapper\">\n\n<\/div><!-- .vgblk-rw-wrapper --><div class=\"wp-block-image\"><div class=\"vgblk-rw-wrapper limit-wrapper\">\n<figure class=\"aligncenter size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/reihey.com\/wp-content\/uploads\/2023\/12\/P2-850x1024.jpg\" alt=\"\" class=\"wp-image-9610\" style=\"width:482px;height:auto\"\/><\/figure>\n<\/div><!-- .vgblk-rw-wrapper --><\/div>","protected":false},"excerpt":{"rendered":"<p>Glass bottles are an indispensable type of container in our daily lives. As packaging materials, glass bottles are primarily used for a wide range of products such as food, oil, wine, beverages, condiments, cosmetics, and liquid chemical products. The production process of glass bottles by manufacturers involves a variety of techniques. This article aims to&#8230;<\/p>","protected":false},"author":1,"featured_media":9370,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[47],"tags":[],"class_list":["post-9364","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-reihey-glass"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.7 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>The production process of daily glass bottles - Reihey Glass<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/reihey.com\/pt\/the-production-process-of-glass-bottles-and-glass-jars\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"The production process of daily glass bottles - Reihey Glass\" \/>\n<meta property=\"og:description\" content=\"Glass bottles are an indispensable type of container in our daily lives. As packaging materials, glass bottles are primarily used for a wide range of products such as food, oil, wine, beverages, condiments, cosmetics, and liquid chemical products. The production process of glass bottles by manufacturers involves a variety of techniques. 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